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800.456.6423
4500 Beidler Road
Willoughby, OH 44094

In-Line Continuous Applications

In-line continuous applications are those in which the product is flowing in a continuous, uninterrupted path at operating speed. Typically these are wire, strip, rod, tube, cable and similar types of products. Products can be single lines or multiple lines through a single system.

Power Sonics personnel developed ultrasonic products to do this application over 25 years ago and have the longest experience in cleaning such products and applications with ultrasound. A unique product, the radial transducer, cleans with 360 degree exposure to the part providing the fastest, most even cleaning available. Systems can be a simple wash or more sophisticated wash, rinse, dry systems with filtration, sprays and other ancillary equipment. Typical applications include: 

  • Remove drawing compounds prior to plating or coating operations
  • Clean wire at speeds to 1500 fpm and faster
  • Clean copper and aluminum strip prior to forming and welding
  • Clean wire and rod during forming operations
  • Remove compounds from bar stock
  • Clean refrigeration tubing
  • Remove lubricants from alloy wire
  • Remover lubricants and dirt prior to annealing
  • Clean formed copper rod and wire prior to coating
  • Mix liquids both aqueous and non-aqueous
  • Enhance chemical properties of liquids

 

STANDARD SYSTEM FEATURES: AVAILABLE OPTIONS:
  • Electrically heated stainless steel process tanks
  • Submersible radial transducer (SRT)
  • Wash tank filter and pump
  • GMR ultrasonic generators with self diagnostics
  • Transducer liquid level interlock
  • Low liquid heater protection
  • Digital temperature controller
  • Operator controls
  • Maintenance access from either side of machine
  • Special alloy transducer materials
  • Entrance air blow off with collection chamber
  • Pre-wash and/or post-wash spray
  • Integrated rinse tank reservoir
  • Filtered spray rinse section
  • Various drying configurations
  • Solution make-up
  • PLC with touch screen controls
  • Automatic level control for reservoirs
  • Additional spray chambers, air blow offs, heated dryers, etc.

 

Have additional questions about a product or service?
Contact us at 800-456-6423 or send us an email.

Power Sonics a division of Magnus Equipment